設(shè)備介紹
Equipment introduction
設(shè)備結(jié)構(gòu)形式
1. Equipment structure
采用龍門橋式結(jié)構(gòu)，運(yùn)動(dòng)為龍門架移動(dòng)，如圖（參考）：
Adopting the gantry bridge structure, the movement is the gantry movement, as shown in the following figure (reference):
一.設(shè)備應(yīng)用：
Equipment application:
檢測(cè)項(xiàng)目及技術(shù)要求
1. Test items and technical requirements
1.1觀察與測(cè)量TFT面板。
1.1 Observe and measure the TFT panel.
1.2使用時(shí)支持充氣分離產(chǎn)品與臺(tái)面。
1.2 Supports aerated separation products and countertops when in use.
1.3支持分區(qū)背光控制。
1.3 support partition backlight control.
1.3電動(dòng)對(duì)焦：無極電子調(diào)速，提供精準(zhǔn)對(duì)焦和快速對(duì)焦功能。
1.3 Motorized focus: Promise electronic speed regulation, providing precise focus and fast focus.
2.配置要求
2. Configuration requirements
此裝置采集圖像清晰可辨；
1) The image captured by this device is clearly identifiable;
此裝置可切換不同放大倍率（光學(xué)倍率25X,50X,100X,200X，500X,1000X）；
2) This device can switch between different magnifications (optical magnification 25X, 50X, 100X, 200X, 500X, 1000X);
此裝置使用尼康顯微光路，反射照明光源為高顯指LED照明；
3) This device uses Nikon microscopic optical path, and the reflective illumination source is high-indicator LED illumination;
此裝置測(cè)量系統(tǒng)精度可靠；
4) The accuracy of this device measurement system is reliable;
此裝置測(cè)量結(jié)果可設(shè)置輸出成文檔；
5) The measurement result of this device can be set to output as a specified document;
具充足保養(yǎng)、維修空間。
6) With sufficient maintenance and repair space.
操作人員動(dòng)作記錄、存儲(chǔ)功能，方便管理人員對(duì)于故障的原因分析。
7) Operator action record and storage function, which is convenient for management personnel to analyze the cause of the fault.
二、設(shè)備主要技術(shù)參數(shù)
2. Main technical parameters of the equipment
Type A | |
運(yùn)動(dòng)行程(mm) Movement stroke (mm) | X:1200mm Y:800mm |
調(diào)焦行程(mm) Focusing stroke (mm) | (Z軸)150mm (Z axis) 150mm |
測(cè)量與瞄準(zhǔn)系統(tǒng) Measurement and aiming system | 2/3"sony senser,數(shù)字彩色相機(jī),2560*1920 2/3"sony senser, digital color camera, 2560*1920 |
視場(chǎng)外精度 Off-site accuracy | 3+（L/1000）um |
視場(chǎng)內(nèi)精度 In-field accuracy | ±1um |
面背光（選配） Face backlight | 3行4列可分區(qū)控制 3 rows and 4 columns can be partitioned control |
反射照明系統(tǒng) Reflective lighting system | 高顯指LED反射照明 High-definition LED reflective lighting |
透射照明系統(tǒng) Transmission lighting system | 高顯指LED透射照明 High-definition LED transmission lighting |
工作高度 Working height | 850mm |
外形尺寸(mm)(長×寬×高) Dimensions (mm) (length × width × height) | 1700*1000*1750 |
儀器重量（kg） Instrument weight (kg) | 約900KG About 900KG |
玻璃臺(tái)承重 Glass table bearing | 50kg |
儀器電源 Instrument power | 220V±10%（AC）50HZ |
檢測(cè)設(shè)備配置表
3. Detection equipment configuration table
序號(hào) NO. | 品 名 Product name | 規(guī)格/品牌 Specifications / brand | 單位 unit | 數(shù)量 Quantity | |
1 | CCD | 高清數(shù)字CCD HD digital CCD | 個(gè) | 1 | |
Optical
| 光學(xué)系統(tǒng) | 三目頭 Three heads | LV-TI3 Trinocular Eyepiece Tube CH (with Erect Image) | 套 | 1 |
目鏡 yepiece | Eyepiece CFI 10x / CN | 套 | 1 | ||
Eyepiece CFI 10x CM Eyepiece with Crosshairs / CN | 套 | 1 | |||
鼻輪 Nose wheel | Nikon L-NU5A Motorized Universal Quintuple Nosepiece | 套 | 1 | ||
起偏器 Polarizer | Nikon YM-PO Polarizer for LV-U EPI | 個(gè) | 1 | ||
檢偏器 Polarizer | Nikon L-AN Analyzer for LV-U EPI | 套 | 1 | ||
DIC 棱鏡 DIC prism | Nikon L-DIHC DIC Slider | 套 | 1 | ||
物鏡 Objective lens | 5×、10×、20× CR、50x CR 、100x CR | 套 | 1 | ||
物鏡型號(hào)參數(shù)： Objective lens model parameters |
|
| |||
3 | 鼻輪 Nose wheel | Nosepiece controller: Nikon LV-NCNT |
|
| |
4 | 光柵尺 Scale | 進(jìn)口RENISHAW金屬光柵尺,分辨率0.0001mm Imported RENISHAW metal grating ruler with resolution 0.0001mm | 套 | 3 | |
5 | XYZ軸傳動(dòng) XYZ axis drive | THK高精度直線導(dǎo)軌和THK研磨級(jí)滾珠絲桿 THK high precision linear guide and THK grinding grade ball screw | 套 | 3 | |
6 | 驅(qū)動(dòng) Drive | 65英寸 65 inches | Panasonic伺服馬達(dá) Panasonic servo motor | 套 | 1 |
7 | 機(jī)臺(tái)本體 Machine body | 大理石 Marble | 套 | 1 | |
8 | 光電限位 Photoelectric limit | 日本歐姆龍 Japan Omron | 個(gè) | 6 | |
9 | 操作軟件 Operating software | 定制 Custom made | 套 | 1 | |
10 | 軟件 Software dongle | USB（內(nèi)置于電腦機(jī)箱內(nèi)） USB dongle (built into the computer case) | 個(gè) | 1 | |
Industrial computer 11
| 工控電腦 | CPU: | Intel i7 | 個(gè) | 1 |
Memory: | 金士頓8GB Kingston 8GB | 條 | 1 | ||
Hard disk caparity: | Western Digital 2TB(including auto backup disk) | 個(gè) | 2 | ||
Monitor: | LENOVO 21.5" LCD (FHD,Without Defect) | 個(gè) | 2 | ||
Keyboard: | LENOVO | 個(gè) | 1 | ||
Software: | Windows 7/L42:L44Anti Virus/Office2016(Excel, Word, PPT)Windows 7/Anti Virus/Office2016(Excel, Word, PPT) | 套 | 1 | ||
12 | 軟件使用說明書 Software instruction manual | 電子檔/紙質(zhì)檔 Electronic file / paper file | 份 | 1 | |
三、主要部件介紹說明
Main part introduction
1. 運(yùn)動(dòng)控制器
1.Motion controller
1.1集成了操縱盒搖桿控制功能。
1.1 Integrated joystick joystick control.
1.2提供軟件限位保護(hù)、機(jī)械限位保護(hù)以及光電限位三重保護(hù)功能。
1.2 Provide software limit protection, mechanical limit protection and photoelectric limit triple protection Features.
1.3采用一體式高度集成。服務(wù)極為方便，如果出現(xiàn)品質(zhì)問題直接更換一個(gè)新控制器，全部解決控制問題，減少很多售后服務(wù)檢查時(shí)間，大幅降低客戶維修成本。
1.3 Adopting integrated high integration. The service is extremely convenient. If there is a quality problem, directly replace a new controller, all solve the control problem, reduce the inspection time of many after-sales services, and greatly reduce the customer maintenance cost.
2.顯微鏡機(jī)身
2. Microscope body
2.1高可靠性鏡架：為了進(jìn)一步保證測(cè)量精度，載物臺(tái)基座采用高度耐用和防振動(dòng)的鏡架。由于花崗巖的高穩(wěn)定性，使測(cè)量可達(dá)到亞微米水平，同時(shí)確保的降低誤差
2.1 High reliability frame: In order to further ensure the measurement accuracy, the stage base adopts a highly durable and vibration-proof frame. Thanks to the high stability of the granite, the measurement can reach sub-micron levels while ensuring maximum error reduction
2.2 顯微鏡載物臺(tái)：一臺(tái)好的顯微鏡，不僅需要精確性和堅(jiān)固性，而且還要能使這種品質(zhì)得以長期保持。我們使用經(jīng)長時(shí)間消應(yīng)力處理的天然大理石，并通過使用線性導(dǎo)軌做引導(dǎo)機(jī)構(gòu)，保證了顯微鏡載物臺(tái)的線性度。
2.2 Microscope Stage: A good microscope requires not only accuracy and robustness, but also the long-term maintenance of this quality. We use natural marble that has been subjected to long-term stress relief and uses a linear guide as a guiding mechanism to ensure optimum linearity of the microscope stage.
2.3 顯微鏡Z軸機(jī)構(gòu)：此顯微鏡采用電動(dòng)調(diào)焦功能，使用電動(dòng)調(diào)焦可大幅提高操作性，并減少了進(jìn)行聚焦時(shí)的操作疲勞?？刂坪锌梢园卜旁谧烂嫒我馕恢?，可以輕松實(shí)現(xiàn)粗調(diào)與微調(diào)之間的切換，同時(shí)還可以配備自動(dòng)聚焦單元。
2.3 Microscope Z-axis mechanism: This microscope adopts electric focusing function. The use of electric focusing can greatly improve the operability and reduce the operation fatigue during focusing. The control box can be placed anywhere on the desktop, making it easy to switch between coarse and fine adjustments, as well as an autofocus unit.
3.照明系統(tǒng)
3. Lighting system
表面光：12V-15W高顯指LED燈箱
Surface light: 12V-15W high index LED light box
下光源：LED長壽命冷光源
Lower light source: LED long life cold light source
5. 工控機(jī)硬件配置及說明
5. Industrial computer hardware configuration and description
計(jì)算機(jī)系統(tǒng)采用IPC工控，具體配置如下：
The computer system adopts IPC industrial control, and the specific configuration is as follows:
CPU : 英特爾酷睿i7以上
CPU : Intel Core i7 or above
內(nèi)存：8G DDR3
Memory: 8G DDR3
硬盤: 硬盤大于等于2T
Hard disk: Hard disk is greater than or equal to 2T
網(wǎng)卡：10/100/1000Mbit Giga LAN兩個(gè)以上
NIC: 10/100/1000Mbit Giga LAN two or more
I/O界面：4個(gè)USB 3.0（2個(gè)在面板，2個(gè)在背板）
I/O interface: 4 USB 3.0 (2 on the panel, 2 on the backplane)
2個(gè)PCI插槽，1個(gè)PCI-1插槽
2 PCI slots, 1 PCI-1 slot
2個(gè)COM口
2 COM ports
2個(gè)PS/2插孔
2 PS/2 jacks
MONITOR : 21”以上液晶顯示器
MONITOR : 21" or more LCD monitor
操作系統(tǒng)：中文簡(jiǎn)體 Windows 7 PRO專業(yè)版
Operating System: Chinese Simplified Windows 7 PRO Professional Edition
Anti Virus 等防毒軟體。
Antivirus software such as Anti Virus.
Microsoft OFFICE 工具軟體
Microsoft OFFICE tool software
6. 軟件功能說明
6. Software function description
軟件功能簡(jiǎn)介：
Introduction to software features:
(1) 測(cè)量元素種類齊全：
(1) Complete range of measurement elements:
能直接測(cè)量12種元素（點(diǎn)、直線、圓、圓弧、橢圓、矩形、槽形、○形環(huán)、距離、角度、開云線,閉云線）。能測(cè)量閉合云線的周長，面積及重心，使用三次插值算法，為目前最準(zhǔn)測(cè)量云線的方法。采樣點(diǎn)越多，越精準(zhǔn)。
Can directly measure 12 kinds of elements (point, line, circle, arc, ellipse, rectangle, trough, ○ ring, distance, angle, open cloud line, closed cloud line). It can measure the perimeter, area and center of gravity of closed clouds, and uses the cubic interpolation algorithm to be the most accurate method for measuring clouds. The more sampling points, the more precise.
*尋邊算法，確保尋邊準(zhǔn)確無誤.亞像素尋邊，精度可達(dá)像素的
Super edge-finding algorithm to ensure accurate edge finding. Subpixel search, precision up to pixel
1/10.有自動(dòng)去毛邊功能，對(duì)陰暗不明的邊界一樣可以準(zhǔn)確的找出.
1/10. There is an automatic deburring function, which can be accurately found for dark and unclear borders.
(2) 自動(dòng)判別測(cè)量(自動(dòng)識(shí)別線，圓，弧)
(2) Automatic discrimination measurement (automatic identification line, circle, arc)
只要將鼠標(biāo)放在工件的邊緣上，即可自動(dòng)尋邊得到線，圓或者弧.
Just place the mouse on the edge of the workpiece and you can automatically find the line, circle or arc.
(3) 顯示結(jié)果豐富
(3) Rich results
對(duì)各種元素的測(cè)量結(jié)果顯示﹐其信息量大﹐能滿足各種客戶的需要。并可設(shè)置哪些內(nèi)容顯示,哪些內(nèi)容不顯示﹐也可以單個(gè)元素進(jìn)行單獨(dú)設(shè)置其顯示信息。也可對(duì)同類元素進(jìn)行設(shè)置.
The measurement results of various elements show that the amount of information is large and can meet the needs of various customers.Want. And you can set which content is displayed, which content is not displayed, or you can enter a single element.The line sets its display information separately. It is also possible to set similar elements.
(4) 運(yùn)行用戶程序時(shí)，可將數(shù)據(jù)自動(dòng)對(duì)齊導(dǎo)入到Excel中.
(4) When running the user program, the data can be automatically aligned into Excel.
(5)輔助調(diào)光
(5) Auxiliary dimming
調(diào)光指示器,會(huì)指示用戶什么時(shí)候光強(qiáng)﹐避免了因打光所帶來的測(cè)量誤差﹐提高了測(cè)量精度和測(cè)量效率。
The dimming indicator will indicate when the user has the best light intensity and avoid the light.The measurement error has improved the measurement accuracy and measurement efficiency.
(6)標(biāo)注功能：
(6) Labeling function:
能直接在繪圖區(qū)及影像區(qū)的元素圖形上標(biāo)注角度、距離、X方向距離、Y方向距離、圓（?。┌霃?、圓（?。┲睆?、弧長。
The angle, the distance, the X-direction distance, the Y-direction distance, the circle (arc) radius, the circle (arc) diameter, and the arc length can be directly marked on the element graphics of the drawing area and the image area.
(7)系統(tǒng)誤差修正：
(7) System error correction:
軟件帶有系統(tǒng)誤差修正功能。目前可進(jìn)行線性，區(qū)段補(bǔ)償，垂直度誤差補(bǔ)償，扭擺誤差補(bǔ)償(特別對(duì)大行程，移動(dòng)滑架式機(jī)器有用)，Z軸直線度誤差補(bǔ)償，鏡頭中心偏移誤差補(bǔ)償。
The software comes with a system error correction function. At present, linear, segment compensation, verticality error compensation, torsion pendulum error compensation (especially for large strokes, moving carriage type machines), Z-axis straightness error compensation, and lens center offset error compensation are available.
(8)公差
*的尺寸公差計(jì)算能力?？稍O(shè)置默認(rèn)的公差帶符合國標(biāo)的形位公差計(jì)算能力，能計(jì)算形狀公差，真直度，圓、 弧的真圓度。位置公差計(jì)算包含位置度、平行度、垂直度、傾斜度及同心度﹐對(duì)稱度。超差能自動(dòng)報(bào)警，并以紅色警示。
Complete dimensional tolerance calculation capability. The default tolerance bａnd can be set to meet the national standard shape tolerance calculation ability, and can calculate the shape tolerance, true straightness, circle, and arc roundness. Position tolerance calculations include position, parallelism, perpendicularity, inclination and concentricity, and symmetry. The out-of-tolerance can automatically alarm and be alerted in red.
(9) DXF檔導(dǎo)入編程
(9) DXF file import programming
DXF圖檔導(dǎo)入，自動(dòng)產(chǎn)生名義值，并自動(dòng)產(chǎn)生工件的測(cè)量程序。測(cè)量完成后，可進(jìn)行測(cè)量值和名義值的比對(duì)。(11)一次測(cè)量多個(gè)相同工件(陣列測(cè)量)提供多個(gè)相同工件放置在工件臺(tái)，可以一次性測(cè)量完成所有的工 件，這就是陣列測(cè)量。軟件提供矩形陣列和環(huán)形陣列功能。矩形陣列就是工件在水平和垂直方向呈規(guī)律放置。環(huán)形陣列就是工件繞著某點(diǎn)旋轉(zhuǎn)，呈環(huán)形狀態(tài)。并自動(dòng)將測(cè)量數(shù)據(jù)導(dǎo)出到報(bào)表及SPC軟件中.
The DXF image file is imported, the nominal value is automatically generated, and the measurement program of the workpiece is automatically generated. After the measurement is completed, the comparison between the measured value and the nominal value can be performed. (11) Measuring multiple identical workpieces at a time (array measurement) provides multiple identical workpieces placed on the workpiece table, and all workpieces can be measured in one measurement, which is the array measurement. The software provides a rectangular array and a circular array function. A rectangular array is where the workpieces are placed regularly in the horizontal and vertical directions. A circular array is a workpiece that rotates around a point and is in a ring shape. And automatically export measurement data to the report and SPC software.
四、機(jī)臺(tái)動(dòng)力環(huán)境
Machine power environment
1. 機(jī)臺(tái)適用環(huán)境條件
1. Machines apply to environmental conditions
工作環(huán)境溫度：(20±3)℃ 濕度60%～90%
Working environment temperature: (20 ± 3) ° C humidity 60% ~ 90%
潔凈度 ：100～100K
Cleanliness: 100～100K
噪音 ：75db以下
Noise: below 75db
振動(dòng)：機(jī)房不要建在有強(qiáng)振源、高噪聲區(qū)域，如：附近有沖床，壓力機(jī)，鍛造設(shè)備，打樁機(jī)等
Vibration: The machine room should not be built in areas with strong vibration sources and high noise, such as: punching machines, presses, forging equipment, pile drivers, etc.
磁場(chǎng)、電場(chǎng) ：不要建在強(qiáng)電場(chǎng)、強(qiáng)磁場(chǎng)附近，如電源斷電設(shè)備、 變壓器、電火花加工機(jī)床、變頻電爐電弧焊及滾焊機(jī)等；以及高粉塵區(qū)、腐蝕性氣體源附近。對(duì)于有害氣體車間，必須布置于有害氣體車間的上風(fēng)。
Magnetic field, electric field: Do not build near strong electric field and strong magnetic field, such as power supply equipment, transformer, EDM machine, variable frequency electric furnace, arc welding and seam welding machine; and dust area, corrosive gas source. For hazardous gas plants, it must be placed in the upper hａnd of the hazardous gas plant.
2. 系統(tǒng)動(dòng)力
2. System power
電源(單相）：(220±5)V/50-60HZ/4A 總功率：800W
Power supply (single phase): (220 ± 5) V / 50-60HZ / 4A Total power: 800W
工廠必須為設(shè)備提供至少第三種接地裝置。
The factory must provide at least a third type of grounding device for the equipment.
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