威盾VTON越南鋰電池案例項(xiàng)目介紹

一、項(xiàng)目出海背景

在國(guó)際貿(mào)易關(guān)稅壁壘、全QIU化布局的雙重驅(qū)動(dòng)下，越南已然成為國(guó)內(nèi)鋰電池新能源企業(yè)海外建廠的核心落腳點(diǎn)。眾多鋰電頭部企業(yè)通過(guò)在越南本土化建廠、本地化生產(chǎn)組裝的模式，將終端鋰電產(chǎn)品直接出口歐美主流市場(chǎng)，有效規(guī)避高額進(jìn)口關(guān)稅，大幅提升產(chǎn)品國(guó)際市場(chǎng)競(jìng)爭(zhēng)力。

本次合作項(xiàng)目為比亞迪與越南金龍Kim Long聯(lián)合打造的順化省新能源鋰電項(xiàng)目，落地于順化省順化工業(yè)園，規(guī)劃一期3GWh商用車(chē)鋰電池電芯產(chǎn)線，主要量產(chǎn)巴士、重型卡車(chē)等商用車(chē)型動(dòng)力電池電芯，是越南本土核心的商用車(chē)鋰電產(chǎn)能項(xiàng)目，產(chǎn)線工藝涵蓋電解液輸送、極片涂布制備、循環(huán)冷卻、污水處理等全核心工序。VTON威盾針對(duì)該項(xiàng)目海外工況、介質(zhì)特性及跨境采購(gòu)?fù)袋c(diǎn)，定制適配全套工業(yè)閥門(mén)與流量計(jì)量流體控制系統(tǒng)解決方案。

二、項(xiàng)目核心工況與應(yīng)用痛點(diǎn)

越南屬于熱帶季風(fēng)氣候，廠區(qū)常年高溫、高濕、高鹽霧，疊加鋰電生產(chǎn)特殊工藝介質(zhì)，對(duì)流體控制設(shè)備的防腐性、穩(wěn)定性、精準(zhǔn)度、耐候性提出高的要求，同時(shí)海外項(xiàng)目采購(gòu)流程復(fù)雜、合規(guī)門(mén)檻高，具體痛點(diǎn)分為工藝工況痛點(diǎn)與跨境采購(gòu)?fù)袋c(diǎn)兩大維度：

1. 生產(chǎn)工藝工況痛點(diǎn)

鋰電電芯生產(chǎn)全程涉及多類(lèi)特殊介質(zhì)，管線運(yùn)行工況復(fù)雜：一是核心工序的腐蝕性鋰電電解液，具備弱酸弱堿腐蝕特性，常規(guī)普通閥門(mén)、儀表易被侵蝕，造成泄漏、計(jì)量失準(zhǔn)，影響電芯良品率；二是極片制備、設(shè)備降溫系統(tǒng)采用乙二醇水溶液冷卻介質(zhì)，介質(zhì)粘度特殊，對(duì)流量計(jì)量精度、閥門(mén)密封密封性要求嚴(yán)苛；三是生產(chǎn)配套的污水循環(huán)、工藝水循環(huán)系統(tǒng)，水質(zhì)雜質(zhì)多、工況波動(dòng)大，普通流量計(jì)易出現(xiàn)堵塞、數(shù)據(jù)漂移問(wèn)題。

同時(shí)，越南廠區(qū)高溫高濕的戶外及車(chē)間環(huán)境，易導(dǎo)致設(shè)備外殼氧化、內(nèi)部元器件受潮故障，傳統(tǒng)國(guó)產(chǎn)通用設(shè)備無(wú)法適配海外惡劣工況，極易造成產(chǎn)線停機(jī)、工藝中斷。

2. 海外跨境采購(gòu)?fù)袋c(diǎn)

海外建廠采購(gòu)區(qū)別于國(guó)內(nèi)項(xiàng)目，存在諸多合規(guī)與供應(yīng)鏈難題：海外項(xiàng)目需支持美元跨境結(jié)算，對(duì)企業(yè)跨境支付、票據(jù)合規(guī)性要求高；越南海關(guān)清關(guān)審核嚴(yán)格，需要全套完整的報(bào)關(guān)單證、產(chǎn)品資質(zhì)認(rèn)證資料；且海外備件采購(gòu)周期長(zhǎng)、物流時(shí)效慢，設(shè)備故障后易出現(xiàn)維修滯后、產(chǎn)線停工損失。VTON可以提供產(chǎn)品，出口和運(yùn)輸?shù)恼琢鞒谭桨浮?/strong>

三、VTON威盾定制化設(shè)備選型及現(xiàn)場(chǎng)運(yùn)用細(xì)節(jié)

針對(duì)該鋰電項(xiàng)目全工序流體控制需求，VTON威盾摒棄通用化設(shè)備方案，結(jié)合電解液輸送、工藝?yán)鋮s、污水循環(huán)三大核心場(chǎng)景，精準(zhǔn)選型、定制適配專(zhuān)用閥門(mén)與計(jì)量設(shè)備，全設(shè)備符合國(guó)際工業(yè)標(biāo)準(zhǔn)，適配越南海外工況與出口合規(guī)要求。

1. 不銹鋼氣動(dòng)球閥｜工藝管路遠(yuǎn)程通斷控制

選型運(yùn)用：全線采用304/316不銹鋼氣動(dòng)球閥，專(zhuān)屬適配鋰電電解液、乙二醇冷卻水溶液輸送主管路。設(shè)備采用全不銹鋼一體鍛造工藝，密封件選用耐電解液腐蝕的特種氟橡膠，解決介質(zhì)腐蝕、高溫高濕環(huán)境氧化生銹問(wèn)題。搭配氣動(dòng)執(zhí)行機(jī)構(gòu)，可對(duì)接廠區(qū)自動(dòng)化控制系統(tǒng)，實(shí)現(xiàn)管路介質(zhì)的遠(yuǎn)程自動(dòng)通斷、啟停切換，無(wú)需人工現(xiàn)場(chǎng)操作。

場(chǎng)景價(jià)值：適配鋰電產(chǎn)線連續(xù)化生產(chǎn)需求，響應(yīng)速度快、密封零泄漏，有效避免電解液滲漏浪費(fèi)與安全隱患，保障高壓、連續(xù)化的工藝管路穩(wěn)定運(yùn)行。

2. 防腐調(diào)節(jié)閥｜工藝壓力流量精準(zhǔn)調(diào)控

選型運(yùn)用：針對(duì)電解液配比、冷卻水循環(huán)穩(wěn)壓調(diào)速場(chǎng)景，配套防腐型氣動(dòng)調(diào)節(jié)閥。結(jié)合鋰電生產(chǎn)精細(xì)化工藝要求，可精準(zhǔn)調(diào)節(jié)管路介質(zhì)流量、壓力，適配電解液定量輸送、冷卻系統(tǒng)恒溫恒流的生產(chǎn)標(biāo)準(zhǔn)。閥體做防腐鈍化處理，耐受弱酸弱堿電解液長(zhǎng)期沖刷腐蝕，適配越南高濕惡劣環(huán)境，杜絕閥體卡頓、調(diào)節(jié)失靈問(wèn)題。

場(chǎng)景價(jià)值：解決傳統(tǒng)閥門(mén)調(diào)節(jié)精度不足、工況適配性差的問(wèn)題，保障極片制備、電芯合成等核心工序的工藝參數(shù)穩(wěn)定，提升電芯生產(chǎn)良品率。

3. 渦輪流量計(jì)｜電解液高精度定量計(jì)量

選型運(yùn)用：在鋰電電解液輸送、配比主管路專(zhuān)屬部署液體渦輪流量計(jì)。設(shè)備采用精密葉輪結(jié)構(gòu)，針對(duì)低粘度、腐蝕性電解液優(yōu)化校準(zhǔn)，計(jì)量精度可達(dá)±0.5%，支持實(shí)時(shí)流量監(jiān)測(cè)、定量累計(jì)統(tǒng)計(jì)、數(shù)據(jù)遠(yuǎn)程上傳。設(shè)備整體防潮防塵設(shè)計(jì)，適配越南高溫高濕車(chē)間環(huán)境，無(wú)懼環(huán)境干擾導(dǎo)致的數(shù)據(jù)波動(dòng)。

場(chǎng)景價(jià)值：精準(zhǔn)把控電解液配比用量，實(shí)現(xiàn)鋰電核心原料的精細(xì)化管控，杜絕配比偏差導(dǎo)致的電芯質(zhì)量缺陷，為電芯性能穩(wěn)定性提供數(shù)據(jù)支撐。

4. 防腐電磁流量計(jì)｜循環(huán)水與污水處理計(jì)量

選型運(yùn)用：針對(duì)廠區(qū)工藝循環(huán)水、生產(chǎn)污水處理管網(wǎng)，定制防腐襯里電磁流量計(jì)。設(shè)備內(nèi)襯采用聚四氟乙烯防腐材質(zhì)，耐受污水中雜質(zhì)、酸堿殘留腐蝕，無(wú)機(jī)械葉輪結(jié)構(gòu)，解決傳統(tǒng)流量計(jì)堵塞、卡頓、磨損問(wèn)題，適配復(fù)雜水質(zhì)工況。支持全天候不間斷計(jì)量，數(shù)據(jù)穩(wěn)定、抗干擾能力強(qiáng)。

場(chǎng)景價(jià)值：實(shí)現(xiàn)廠區(qū)水循環(huán)、污水處理系統(tǒng)的精準(zhǔn)計(jì)量與能耗管控，滿足海外工廠環(huán)保排污、生產(chǎn)能耗統(tǒng)計(jì)的合規(guī)要求。

四、VTON跨境配套服務(wù)優(yōu)勢(shì)

針對(duì)中企海外建廠的采購(gòu)?fù)袋c(diǎn)，VTON威盾提供一站式跨境采購(gòu)解決方案：全程支持美元跨境結(jié)算，適配海外項(xiàng)目財(cái)務(wù)結(jié)算體系；可提供全套正規(guī)報(bào)關(guān)資料、產(chǎn)品質(zhì)檢報(bào)告、國(guó)際認(rèn)證證書(shū)，匹配越南進(jìn)口清關(guān)標(biāo)準(zhǔn)，大幅縮短清關(guān)周期；建立海外備件倉(cāng)儲(chǔ)快速響應(yīng)機(jī)制，可極速提供設(shè)備備件更換、售后調(diào)試服務(wù)，規(guī)避海外設(shè)備故障停工風(fēng)險(xiǎn)。

五、項(xiàng)目落地價(jià)值

1. 工況適配穩(wěn)定生產(chǎn)：全套防腐、防潮、高精度流體設(shè)備，適配越南高溫高濕環(huán)境與鋰電特殊介質(zhì)工況，保障3GWh商用車(chē)電芯產(chǎn)線24小時(shí)連續(xù)穩(wěn)定運(yùn)行，降低設(shè)備故障停機(jī)率，穩(wěn)定產(chǎn)品生產(chǎn)質(zhì)量。

2. 簡(jiǎn)化海外采購(gòu)流程：一站式設(shè)備供應(yīng)+合規(guī)跨境服務(wù)，精簡(jiǎn)海外項(xiàng)目采購(gòu)鏈條，節(jié)省物流、清關(guān)、售后時(shí)間成本，大幅提升海外建廠落地效率。

3. 助力產(chǎn)品合規(guī)出海：所有設(shè)備符合國(guó)際工業(yè)生產(chǎn)與出口標(biāo)準(zhǔn)，助力廠區(qū)鋰電產(chǎn)品合規(guī)出口北美、歐洲等海外市場(chǎng)，充分發(fā)揮越南建廠的關(guān)稅優(yōu)勢(shì)，提升企業(yè)化競(jìng)爭(zhēng)力。

Vietnam has emerged as a core overseas manufacturing hub for China’s new energy and lithium battery industries. By building localized production bases, Chinese enterprises export finished lithium battery products directly from Vietnam, effectively avoiding high international tariffs and strengthening global market competitiveness.

VTON provides professional fluid control solutions for the 3GWh commercial vehicle lithium battery cell project co-built by BYD and Vietnam’s Kim Long in Hue Industrial Park, Thua Thien-Hue Province. The solution fully covers electrolyte transportation, electrode sheet preparation cooling circulation, and factory wastewater treatment pipeline systems.

On-site Challenges: The production process involves corrosive electrolyte and glycol cooling aqueous solution. The tropical high-temperature and high-humidity environment in Vietnam easily causes equipment corrosion and operational failure. Overseas projects require USD cross-border settlement, complete customs clearance documents and efficient after-sales spare parts supply to avoid construction and production delays.

VTON Customized Solutions & Application Details: Customized stainless steel pneumatic ball valves ensure leak-proof remote on-off control of core process pipelines and resist medium corrosion and humid environmental oxidation. Anti-corrosion control valves realize precise adjustment of pipeline flow and pressure, stabilizing the production parameters of electrode preparation and cell synthesis. High-precision turbine flow meters are deployed for real-time monitoring and quantitative metering of lithium battery electrolyte, ensuring accurate proportioning of core raw materials. Anti-corrosion electromagnetic flow meters, with anti-clogging and anti-interference performance, are specially used for metering circulating water and wastewater treatment systems to meet environmental compliance requirements.

Cross-border Service & Project Value: VTON supports full-process USD settlement and complete customs document provision to adapt to Vietnam’s import inspection standards and shorten the procurement cycle. All equipment complies with international industrial standards, adapting to Vietnam’s harsh high-temperature and high-humidity working conditions, ensuring long-term stable and uninterrupted operation of lithium battery production lines. It helps enterprises achieve compliant export of battery products to North America and European markets, maximizing the tariff advantages of Vietnamese local production and empowering Chinese new energy enterprises’ high-quality overseas layout.