Introducing the SiA M series Solar

Powered Chemical Injection Pump &

associated monitoring and control equipment

Power from The Sun

The Solar Injection PUMP ( SiP ) M series has been developed to answer the demａnd from producers

for an environmentally friendly alternative to Gas Driven Chemical Injection Pumps that can utilise

re-newable energy. However, the benefits do not end there:

Environmental Benefits:

l Eliminates the requirement to collect and dispose of harmful discharges from Gas Conditioning Equipment

l Eliminates the venting of Drive Gas to atmosphere and the associated environmental issues

l Eliminates the requirement for Drive Gas Conditioning Equipment

Initial Design Benefits:

l Solar Array provides power for associated Instrumentation

l Solar Array provides power for Remote Monitoring & Control Systems (SCADA)

Operational Cost Benefits:

l Eliminates expensive Drive Gas Wastage

l Greatly increased reliability and extended service intervals

l Greatly increased accuracy of metering with much more control (Electronic Control)

l Easily monitored and controlled remotely with  iSAT

SiA Solar Drive Benefits:

l Reciprocating Force provided by 316 SS Cam-shaft with no over-hung loads

l Cam-shaft supported either end by oversized sealed single row deep grooved bearings

l Cam-follower oversized and guided by self lubricating bearing Contact between

l Cam-follower & Cam-shaft by oversized single row deep groove bearing

l Drive Assembly fully sealed against dust, weather and off-shore environments

l Drive Assemblies are modular and can accommodate up to 4 Pumps per drive

l Drive Assemblies can accommodate 2 Gearmotors each

l Drive Assemblies can be interconnected allowing for up to 16 pumps

l 12 or 24 volt DC standard off the shelf gearmotors

l AC & Hazardous Area Units available

l Can be retro-fitted to existing Morgan Chemical Injection Pumps

l 0-100% Mechanical Stroke/Volume Adjustment

SiA Controller Benefits

l Available with or without Modular Timer with 1-60 cycles per minute adjustability

l Can be fully integrated with end user control & monitoring systems

l Fully integrates with SiA’s iSAT  Satellite Monitoring & Control System

 

Some more detail:

The standard motive force of the Drive Assembly consists of a PMDC motor driving through an integrally mounted planetary gearbox. This Gear-motor mounts directly to the drive case’s flange mount and the

drive shaft connects to the Drive Cam-shaft via a keyed connection. The Cam-shaft is supported either

end by oversized sealed bearings so as to eliminate all overhung loads. This greatly increases the life of the Gear-motor’s gearbox which can be an issue with other drives.

The Cam-shaft has another sealed over sized bearing acting upon a Cam-follower. The Cam- follower

has a large bearing surface area and is supported by a sliding, self-lubricating bush of Ertalyte. The Cam

-follower is directly connected to the Chemical Injection Pump’s plunger and is driven in the pressure

stroke by the off-set in the Cam-shaft. The connection between the Cam-follower and the Cam-shaft is a rolling one by way of the large roller bearing. The Cam-follower is returned for the suction stroke by an internal spring once the Cam-shaft has rotated past the maximum pressure stroke point.

Because the Drive Case is manufactured from square hollow tube, we are able to mount a Chemical Injection Pump on any and all of the 4 faces. This means one Gear-motor can drive up to 4 pumps per drive case. Because all drive case components are over-designed, it is practical to inter-connect up to 4 drive cases to be driven from the one gear-motor provided the gear-motor has sufficient torque and

power capabilities. It is also possible to mount a second drive gear-motor horizontally opposed to the other, so as to increase the amount of power available. This in turn, allows us to use various voltages and AC current motors both as standard, Hazardous Area or client specials.

The standard Timer Module can be mounted directly on the Drive Case or remotely. It is housed in the same square hollow tube material as the drive case. The 12 or 24 VDC module consists of:

l A fuse holder

l An electronic encapsulated timer

l An Off/Timer/Continuous selector switch

l A variable delay controller

l A Power available indicator lamp

l Plug connections for power supply and supply to gear-motor

The Solar Drive can be supplied with or without the standard Timer Module. If the standard Timer

Module is not supplied, the Drive can easily be integrated in to a third party’s control system providing

the correct supply voltage and amps are supplied to the Drive’s gear-motor. Alternatively, we can supply

an iSAT System that also fully integrates with our Drive. The following pages describe how iSAT can be the solution be it a simple single unit control to the very sophisticated monitoring & control of numerous Chemical Injection Pumps remotely with Satellite/Internet override from any PC connected to the world- wide web.

SiA is a systems integrator, so although we offer a component only supply facility, we mainly carry out complete design, build, installation and commission solutions. In other words and End-To-End Solution

Dimensions of 40 watt models with either gearbox ratio

Note: Dimensions and data subject to change without notice. If critical, consult factory.

Dimensions of 90; 120; 150 watt models shown with either ratio gearbox

Note: Dimensions and data subject to change without notice. If critical, consult factory

Monitoring & Control (iSAT)

SIA designs, manufactures and markets its own and OEM satellite communication modems & systems

for asset tracking, monitoring, and control applications. Our systems enable data messages to be sent

ａnd received from small, low-powered terminals (often solar powered) over satellite and mobile phone

networks. Users receive near real-time notification of asset location, on-board information and alarms via

or via web user interface. The user determines the exact data to be collected and the frequency at

which it is transmitted and received. The same system allows messages to be sent to the remote located

modem and asset. This gives the system a 2-Way Monitoring & Control ability.

The iSAT System in more detail

The iSAT System can best be described as a near-real-time, 2-way, end-to-end wireless communication

system that facilitates complete M2M (Machine to Machine) interfacing and HMI (Human Machine Interfacing)

with all the attributes of a full SCADA system.

Typical Out-going messages from the RTU (Client Application) to iSAT:

Status of the various sensors, monitors and devices connected to the RTU抯 I/O at

any specifically nominated time or event

GPS Position

Date & Time of the message

Date & Time of when the status (record) was taken.

Alarms generated by certain preset but variable conditions sensed by the RTU

Acknowledgements of messages received

Typical In-coming messages from the iSAT to the RTU:

Requests for instant messaging (Polling)

Changes to the Reporting intervals

Changes to Alarm Set Points

Switching Digital Outputs On or Off

Provisioning of new sensors

Over-The Air Programming

The iSAT SYSTEM ａnd ORBCOMM gives remote asset monitoring & control a very low latency &

lower data transmission cost solution that can be accessed from anywhere there is an internet connection

l 137-150 MHz VHF Frequencies result in very reliable connections even in poor weather

l Very Low Latency (Near-Real-Time)

l 30 plus, Low Orbit Satellite Constellation gives excellent redundancy

l Low Power Requirements (Solar Powered Systems Available)

l Data Message size up to 8 Kbytes

l iSAT 2 way Systems allowing for both monitoring & Control

l Web-based iSAT software gives access from any internet connection, world-wide

l All Data encrypted and secure

l Lowest cost Data Plans for any Satellite System

l Local Support

l Hardware (modems) costs comparable to GPRS (Cellular) types

l iSAT Software locally supported and able to customised

l End-To-End System design, assembly & installation available

This is SiP's most powerful Remote Terminal Unit available to date, The SiP 5000 is capable of making numerous

control decisions on site from multiple sensor inputs to numerous switched outputs. At the same time, the

SiP5000 can data-log and report back to a remote base utilising iSAT ａnd the internet

l Based on the JED 256 PC Board which is designed and manufactured in PUMP and utilises the ATmega 2560 core CPU.

l ndustrial Strength Interfaces.

l 16 Analog ports which can also be digital inputs, 8 with pin change interrupts. (these can handle 2 phase Rotary Position Encoders).

l 16 other ports that can be either Digital In or Out. 4 have "In put capture"?

l Outputs can have up to 7 with Pulse Width Modulation

l Outputs are 10 amp FETs with built in High Energy Protection.

l Optional Text or Graphic LCD Display with Keyboard interface.

l Optional 2 Axis Accelerometer Chip for shock detection.

l Ultra stable Real Time Clock with temperature compensation.

l 4 RS232 Serial Ports with ESD & EMC protection.

l CPU RAM can be expanded to 64 Kbyte.

l 4/8 Mbyte DataFlash provide non-volatile data logging Memory.

l Optional SD/MMC interface can provide many Mbytes of removable data logging Memory.

l 12 volt Supply suitable for vehicles.

l Optional 24 volt environments can be accommodated.

l iSAT compatibility.